Success Stories

Driving EV Innovation Through Engineering Expertise and Optimized Fastening Solutions

Find out how Bossard enhanced design quality, streamlined assembly, and accelerated the beta-build phase for an emerging electric vehicle manufacturer.

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The Customer

A rapidly expanding electric vehicle (EV) OEM engaged us as a technical and supply partner to improve fastening consistency, reduce complexity, and support the transition from early development to beta build.

The customer needed an experienced engineering team capable of providing design guidance while also supporting real vehicle-level program needs.

Assortment of fasteners drawn in light blue color in white background

The Challenge

As the customer entered a critical build stage, several issues emerged:

Fastening standards were inconsistent across assemblies.
High assortment complexity increased engineering and purchasing workloads.
Build teams required fast, reliable support for evolving requirements.
The OEM needed a partner able to streamline design decisions proactively.

Maintaining schedule and quality demanded a structured approach to fastening optimization.

Our Solution

1. Engineering Support and Design Optimization

Bossard conducted a comprehensive fastening review to support the customer’s EV development program. This included assortment rationalization, EV-specific fastening guidelines, and design optimization support. Our engineering team delivered:

Standardized fastener recommendations
Improved fastening practices aligned with EV manufacturing requirements
Consolidated guidelines for faster engineering decisions
Clear documentation for engineering and procurement teams

These improvements helped the customer enter the beta-build phase with a more consistent and efficient fastening strategy.

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2. Vehicle-Level Support for Beta Build

Following the engineering phase, we supported the customer’s beta build with optimized fastening solutions and responsive engineering collaboration. The support included:

Simplified and optimized fastener assortment
Program-specific components tailored to vehicle requirements
Close collaboration with engineering and build teams
Alignment between approved design guidelines and supplied components

This combination of engineering support and supply reliability helped maintain build momentum while minimizing late-stage design changes.

Fasteners for Electric Vehicles

Want to find out more about fastening elements for electric vehicles? Whether you're working on the battery, the chassis, or the body in white, we have the right solution for you.

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Why It Worked

Our integrated engineering and supply support enabled the customer to:

Reduce overall fastening complexity
Improve build consistency and quality
Accelerate engineering decisions with standardized guidelines
Streamline procurement and assembly processes
Achieve significant efficiency improvements across development and beta build

By consolidating and optimizing fastener usage, we helped eliminate unnecessary variation while strengthening design integrity across the vehicle platform.

Bossard brought the fastener expertise and engineering structure we needed during a demanding program phase. Their support improved decision-making and simplified our overall fastening strategy.

Results at a Glance

Through a combination of engineering insight, program-specific support, and reliable supply execution, Bossard delivered measurable improvements to fastening quality, efficiency, and build readiness. The partnership accelerated the customer’s development timeline and created a solid foundation for future production phases. They benefited from:

Rationalized and simplified fastener assortment
Optimized design guidelines for EV-specific needs
Reliable support during the beta-build program
Improved engineering alignment and documentation
Faster procurement and assembly workflows

Expert Guidance for Your EV Application

You want professional support for your EV project as well?

Get in touch – our engineers are happy to help!

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