Fastening Technology

Discover an Innovative Fastening Technique for the Automotive Industry

As a key innovator in advanced fastening technology, MultiMaterial-Welding® with its ultrasonic welding solution is transforming the landscape of automotive assembly, offering high-precision, durable fasteners designed for modern engineering challenges.

The process of ultrasonic welding for quick and reliable fastening of composite and lightweight materials

Their products, like the LiteWeight® pins, are tailored to meet the specific needs of automotive engineers, enhancing the efficiency of assembly processes and setting new industry standards in sustainability and performance.

Facts and Stats

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Fast Processing Time

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Weight Reduction

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Fastening Strength

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Lower Cost

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Assembly Efficiency and Consistency

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Versatile

Applications in Interior and Exterior Trim Components

In the field of interior and exterior trim, MultiMaterial-Welding® (MM‑Welding) can create high-strength joints directly on low-strength or non-metallic materials without additional inserts or pre-treatment processes.

  • Bumpers, spoilers and various exterior trims: Joints are formed in a single process. No pre-embedded nuts or secondary assembly work is required, drastically cutting part counts and assembly steps.
  • Wheel arch liners (plastic components): Achieves stable forming on thin-walled or flexible materials, eliminating cracking and deformation issues caused by conventional fastening methods.
  • Carpets and floor mats (soft materials): Forms firm anchor points directly on fabrics or composite materials without extra metal fasteners or adhesive bonding.
  • Headliners (with LiteWeight® pins): Combines lightweight fasteners to deliver an integrated solution featuring structural retention, weight reduction and high-speed assembly.
  • Parcel shelves and other interior modules: Enables rapid modular assembly, lowering manual operation complexity and shortening production cycle times.

Applications in Structural and Functional Components

For load-bearing and safety-critical parts, MM‑Welding® delivers stable and reliable joint foundations within complex structures while streamlining manufacturing processes.

  • Crash energy-absorbing structures (foamed inner door components): Creates direct joints within foams or composite constructions to avoid failure risks associated with traditional bonding or inserts.
  • Luggage compartment functional parts: Offers fatigue-resistant connections that maintain consistent long-term performance under vibrating operating conditions.
  • Trunk / cargo floor panels: Produces high-strength threaded connection points allowing repeated assembly and removing the need for extra reinforcement structures.

Application Stories

Volkswagen ID Buzz carpet

Breakthrough in the Volkswagen ID Buzz Carpet Assembly

Adler Pelzer Group is renowned for its innovative automotive interior solutions, consistently delivering quality and reliability. Discover how Adler Pelzer revolutionized the connection of functional parts in the carpet for the Volkswagen ID Buzz project. They commissioned the MultiMaterial-Welding® solution, offering significant technical improvements and economic advantages.

Load Floor Connection with MultiMaterial-Welding Technology

Simplified Assembly Through Innovative Load Floor Connection

Valley Enterprises successfully transitioned from manually attaching brackets using screws and t-nuts to an automated ultrasonic welding process. From overcoming the challenge of transitioning to ultrasonic welding, to reducing assembly components from 38 to 6 pieces, this is a story of technological success. Witness how close collaboration, open communication, and innovative thinking led to production efficiency reaching new heights.

LiteWWeight® zEPP technology

Revolutionizing Automotive Safety with Storopack

Uncover the groundbreaking collaboration between Storopack and MultiMaterial-Welding® in developing a unique crashpad solution for premium automobiles, marking a significant advancement in automotive safety technology.

We were looking for a partner to support us with expertise in design, production and assembly. Our partnership with Bossard has resulted in a world first.

Ulli Raab, Project Manager Storopack

Advice on Fastener Use

If you have further questions about self-tapping screws or need help in deciding on a fastener, please contact us. Our experts are happy to support you with guidance, technical advice, and assembly tests in our tech lab.

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